Cable Pulling Calculator

Pulling tension and sidewall bearing pressure along a conduit route, to IEEE Std 1185-2019

How to use

Pulling tension and sidewall bearing pressure along a conduit route, to IEEE Std 1185-2019. Edit the example route or start a new one.

Cables

3 cables · 5.7 kg/m · max OD 27 mm

kN
N/m
mm
kg/m

Installation & Friction

IEEE 1185-2019

Pulled from START (A) towards the far end.

mm

The bore, not the nominal size

mm

Use the tightest bend in the route

N

Tension at START before the first section

Weight correction factor (Wc) Eq 14–18

Cradle · D/d = 3.70

1.182

Wc follows the cable formation and the conduit.

Route Builder

m
Quick add
60 m90° R40 mA startBCD

3D Route View

Loading 3D view…
101.4 / 101.4 m
Pull start (A) Pull end, at the winch (far end) Within limits Over 80% of a limit Fails a check (tension or sidewall pressure)

Tension Profile

0 N1.4 kN2.9 kN4.3 kN5.7 kN0 m25.4 m50.7 m76.1 m101.4 mDistance from START (A)
Tension Limit 13.4 kN (off scale)

Pulling Results

Pull within limits

3 sections · Cradle

  • Tension: 2,867.9 N against 13,400 N allowable (21% of allowable)
  • Sidewall pressure: 1,171 N/m against 7,300 N/m allowable (16% of allowable)
Maximum tension2,867.9 N
Allowable tension13,400 N
Maximum sidewall pressure1,171 N/m
Allowable sidewall pressure7,300 N/m

IEEE Std 1185-2019

How it's calculated

Pulling tension and sidewall pressure

The route is worked one section at a time; each section's outgoing tension is the next one's incoming tension.

Straight section (Eq 5)

length, m
total cable weight, kg/m
μ × Wc, friction × weight correction
9.8 m/s²
tension entering the section, N

Slope (Eq 6a, 6b)

slope angle; + pulling up, − pulling down

Horizontal bend (Eq 7)

bend angle, rad

Sidewall bearing pressure (Eq 19 to 21)

bend radius, m

Shown for three cables cradled (Eq 20); one cable is , a triangular group .

Standards referenced

  • IEEE Std 1185-2019, Recommended Practice for Cable Installation in Generating Stations and Industrial Facilities
  • IEEE 1185 Equations 5 to 12 (tension), 14 to 18 (weight correction) and 19 to 21 (sidewall pressure)
  • Allowable tension: the cable's rating × the cable count for one or two cables, × 2 for three, × 0.8 × the count for four or more

Worked example: 3 × single-core cables, 60 m + 90° + 40 m

Three 27 mm single-core cables (1.9 kg/m each) in a 100 mm conduit: 60 m straight, a 90° bend of 914 mm radius, then 40 m straight, with μ = 0.3.

  1. 1. Weight correction
  2. 2. First straight
  3. 3. 90° bend
  4. 4. Sidewall pressure
  5. 5. Second straight

The pull peaks at 2868 N against an allowable 13,400 N, and the bend sees 1171 N/m against 7,300 N/m: the pull is within both limits. This example is loaded in the calculator above.

Frequently Asked Questions

Cable Pulling Questions Answered

How is cable pulling tension calculated?

Section by section along the route, starting from the back tension at the reel. A straight adds the friction of the cable's weight, T = L × W × K' × g. A bend multiplies the tension entering it by e^(K'θ), so bends late in the pull, where the tension is already high, add the most. Slopes add or remove the weight component along the slope (IEEE Std 1185-2019 Equations 5 to 12).

What is sidewall bearing pressure?

The force per metre the cable presses against the inside of a bend, roughly the tension divided by the bend radius. Too much crushes the insulation. Each bend is checked against the cable's allowable sidewall pressure, the calculator starts at 7300 N/m, a common figure for power cables, but use the manufacturer's rating.

What is the weight correction factor?

With more than one cable in the conduit the cables wedge against each other and the wall, which raises friction. The weight correction factor Wc multiplies the coefficient of friction: for three cables, cradled or triangular depending on the conduit-to-cable diameter ratio (IEEE 1185 Equations 16 and 17), for four a diamond (Equation 18), and 1.4 for more.

Which direction should I pull from?

Usually from the end nearest the bends, so the bends see the tension while it is still low. The calculator works the route both ways; switch the pull direction to compare the maximum tension and sidewall pressure.

What coefficient of friction should I use?

It depends on the cable jacket, the conduit and the lubricant; well-lubricated pulls are commonly worked at 0.2 to 0.5. Use the lubricant manufacturer's figure for your cable and conduit where you have it; the calculator starts at 0.3.

Reviewed by Ahmed Tayeh, electrical engineer at CableHero. The calculator is a design aid: the designer remains responsible for checking the installation against the standards.

Guides

Learn the method

How to use this calculator

Build the route section by section and check pulling tension and sidewall pressure against the limits.

Read the guide: How to use the cable pulling calculator

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