Voltage Drop Calculator Australia

Calculate voltage drop for electrical cables per AS/NZS 3008

Free Voltage Drop Calculator

Enter your circuit parameters below to calculate voltage drop based on AS/NZS 3008.

Understanding Voltage Drop in Electrical Installations

Voltage drop is one of the most critical factors in electrical cable sizing. It represents the loss of electrical potential (voltage) that occurs as current flows through a cable due to the cable's inherent resistance and reactance. Understanding and properly calculating voltage drop is essential for compliant and efficient electrical installations.

What is Voltage Drop?

When electrical current flows through a conductor, it encounters resistance. This resistance causes some of the electrical energy to be converted to heat, resulting in a decrease in voltage along the length of the cable. The voltage at the load end of a circuit is always lower than at the supply end - this difference is the voltage drop.

Excessive voltage drop can cause:

  • Equipment malfunction: Motors may not start, or may run hot and inefficiently
  • Reduced light output: Lighting may appear dim or flicker
  • Increased energy consumption: Equipment draws more current to compensate
  • Overheating: Cables may overheat if undersized for the actual current draw
  • Non-compliance: Installations may not meet AS/NZS 3000 requirements

Key Point: Voltage drop is calculated using mV/A/m values from AS/NZS 3008 tables. The formula considers current, cable length, phase configuration, and cable characteristics.

The Voltage Drop Formula

Voltage drop is calculated using the mV/A/m (millivolts per amp per meter) values from AS/NZS 3008:

Single-phase: VD = (I × L × 2 × mV/A/m) / 1000

Three-phase: VD = (I × L × √3 × mV/A/m) / 1000

Percentage: VD% = (VD / System Voltage) × 100

Where: I = load current (A), L = cable length (m), mV/A/m = cable impedance from AS/NZS 3008

Factors Affecting Voltage Drop

Several factors influence the amount of voltage drop in a circuit:

Cable Length

Voltage drop is directly proportional to cable length. Doubling the cable length doubles the voltage drop. This is why long cable runs often require larger cables than short runs carrying the same current.

Current Magnitude

Higher currents cause greater voltage drop. The relationship is linear - doubling the current doubles the voltage drop for the same cable.

Cable Size

Larger cables have lower resistance and therefore lower voltage drop. Increasing the cable cross-sectional area significantly reduces voltage drop.

Conductor Material

Copper has lower resistance than aluminium for the same cross-sectional area. Aluminium cables typically need to be larger than copper cables to achieve the same voltage drop performance.

Temperature

Cable resistance increases with temperature. Cables running hot will have higher voltage drop than the same cables at lower temperatures.

AS/NZS 3000 Voltage Drop Requirements

The Australian/New Zealand wiring rules (AS/NZS 3000) specify maximum allowable voltage drops:

  • Consumer mains: Maximum 2% voltage drop from point of supply to the main switchboard
  • Submains and final subcircuits: Maximum 5% total from point of supply to any outlet
  • Motor circuits: May need additional consideration for starting currents

These limits ensure that equipment receives adequate voltage for proper operation and that installations operate safely and efficiently.

How to Reduce Voltage Drop

If your calculation shows excessive voltage drop, consider these solutions:

  • Increase cable size: The most common solution - larger cables have lower resistance
  • Shorten cable runs: Relocate switchboards or equipment where practical
  • Use copper instead of aluminium: Copper has lower resistance per unit area
  • Increase system voltage: Three-phase systems have lower voltage drop than single-phase for the same power
  • Split loads: Distribute loads across multiple circuits
  • Use parallel cables: Two smaller cables in parallel can have lower total resistance

Quick Reference

Voltage Limits (AS/NZS 3000)

Consumer mains: 2%

Total to outlet: 5%

Recommended max: 3%

Common Causes of High VD

Undersized cables

Long cable runs

High load currents

Aluminium vs copper

Solutions

Increase cable size

Shorten cable runs

Use copper conductors

Split loads across circuits

Cable mV/A/m Values Reference

Use these values for voltage drop calculations. Based on AS/NZS 3008.1.1 for cables enclosed in conduit at 50Hz.

Copper Conductors (mV/A/m)

Size (mm²) mV/A/m (0.8 PF)
1.529
2.518
411
67.3
104.4
162.8
251.8
351.3
500.93
700.63
950.46
1200.36

Aluminium Conductors (mV/A/m)

Size (mm²) mV/A/m (0.8 PF)
164.6
252.9
352.1
501.55
701.1
950.78
1200.61
Note: Aluminium conductors are typically only used for sizes 16mm² and above.

Voltage Drop Limits Summary (AS/NZS 3000)

Circuit Type Maximum Voltage Drop Notes
Consumer mains2%From point of supply to main switchboard
Submains5% totalCombined with consumer mains
Final subcircuits5% totalFrom point of supply to any outlet
Motor circuits5% running / 3% startingStarting voltage drop may need separate assessment
Important: These are maximum limits. Best practice is to keep voltage drop below 3% where possible for optimal equipment performance.
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Voltage Drop Questions Answered

What is voltage drop?

Voltage drop is the reduction in voltage that occurs as electrical current flows through a cable due to the cable's resistance and reactance. The longer the cable and the higher the current, the greater the voltage drop. It's calculated using the mV/A/m values from AS/NZS 3008 and must be kept within limits specified by AS/NZS 3000 to ensure equipment operates correctly.

What is the maximum allowable voltage drop in Australia?

According to AS/NZS 3000, the maximum voltage drop from the point of supply to any outlet should not exceed 5%. For consumer mains (from point of supply to main switchboard), the limit is typically 2%. These limits ensure equipment receives adequate voltage for proper operation. Best practice is to design for 3% or less where possible.

How do I calculate voltage drop?

Voltage drop is calculated using: For single-phase: VD = (I × L × 2 × mV/A/m) / 1000. For three-phase: VD = (I × L × √3 × mV/A/m) / 1000. Where I is the current in amps, L is the cable length in meters, and mV/A/m is the cable impedance value from AS/NZS 3008 tables. The percentage is: VD% = (VD / System Voltage) × 100. Use our calculator above for quick calculations.

What factors affect voltage drop?

The main factors are: Cable length - longer cables have more drop; Current magnitude - higher current means more drop; Cable size - smaller cables have higher resistance; Conductor material - aluminium has higher resistance than copper; Temperature - higher temperatures increase resistance; and Power factor - affects the reactive component of voltage drop.

How do I reduce voltage drop?

To reduce voltage drop: Increase cable size - the most common solution as larger cables have lower resistance; Shorten cable runs - relocate equipment or switchboards where possible; Use copper instead of aluminium - copper has lower resistance per unit area; Increase system voltage - three-phase has lower drop than single-phase; Split loads - distribute across multiple circuits.

What is mV/A/m and where do I find the values?

mV/A/m stands for millivolts per amp per meter. It's a value that represents the voltage drop characteristics of a cable based on its size, material (copper or aluminium), and installation method. These values are found in the tables of AS/NZS 3008.1.1. Lower mV/A/m values mean less voltage drop per unit length. Our calculator uses these standard values automatically.

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